近期，维恩克科技集团旗下子公司——维恩克（鹤壁）镁基材料有限公司的“洁净镁”生产技术取得突破性进展，并已形成大规模工业化生产能力，当前产能可达5000吨/年，维恩克成为中国最大规模的“洁净镁”生产企业。
“洁净镁”的概念首先是由维恩克科技集团、郑州大学、河南省镁合金及制品工程研究中心等数家单位联合提出，它是指镁含量超过99.98%的金属镁，杂质总量不超过0.015％。维恩克科技集团在引进和吸收国际先进技术和科技成果的基础上，自主创新、联合攻关，终于实现了“洁净镁”的大规模、工业化生产。
镁的性能众所周知，金属镁被誉为“21世纪绿色工程材料”。但是，金属镁的高端应用进展却比较缓慢，其主要原因是缺乏大批量“洁净镁”的供给。而批量供给又受生产技术、成本、市场等众多因素的制约。
在实际应用中，镁合金有限的抗腐蚀能力是阻碍镁合金大规模应用的主要原因之一，例如：在汽车工业中，由于部分零部件的使用条件比较恶劣，如油污、高温、潮湿等，因此要求镁合金中锰、铁、铜、镍等杂质含量和氧化、熔剂夹杂较低，以提高镁合金零部件的抗腐蚀性能。对杂质含量同样十分敏感的还有镁合金的挤压性能，在电子工业中，由于生产的电子产品外壳绝大多数是薄壁零件，壁厚在1mm以下，同样要求镁合金中杂质含量低，而普通镁锭因其杂质含量高，无法满足镁合金高端产品的生产需要。在镁合金的轧制和锻造产品中，对镁合金的洁净度、晶粒度等提出了更高的要求，在这一领域，我国尤其滞后。
维恩克针对常规低杂质含量金属镁生产过程中存在的问题和不足，经过两年多的探索，研究出一套方便、快捷、低成本、规模化生产高品质“洁净镁”的工艺技术。维恩克“洁净镁”生产工艺实现过程：首先，严把材料质量关，在矿石的精选和清洁、还原剂和催化剂的选择和制造等方面制定严格的控制措施；其次，在矿石煅烧、研磨、配料、制球过程中总结出一套独特的方法，确保原料清洁、优质；再次，在还原过程中对还原容体及其过滤器材质和结构、结晶器材质和结构、温度、真空、冷却过程控制等方面摸索出一套有效的技术和参数，最大限度地控制杂质；最后，在精炼前对粗镁进行筛选，在精炼过程中采用自主研发的净化熔剂、熔化炉、搅拌装置、熔体净化装置和工艺措施、浇注装备等，保证了“洁净镁”稳定的品质。
维恩克在生产过程的任何一个环节都实行严格的控制措施和在线检测，所以生产的“洁净镁”含量指标达到了国际领先水平。还可以根据不同的需要，生产特殊要求的金属镁。
维恩克有别于传统的生产工艺，成功开发出规模化工业化生产“洁净镁”生产技术，实现了稳定、批量生产，可为拓展镁合金的应用领域，促进我国乃至世界镁业的发展起到一定的推动作用。
赵言辉 河南省镁合金及制品工程研究中心
黄银善 维恩克科技集团
基本
文件
流程
错误
SQL
调试
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0.821241s
